All the Paper Shirt deets, all in one place.

In the Fall of 2021, I attended SOAR at the Boulder Colorado Chautauqua; one of my classes was on how to spin paper, taught by Judith Mackenzie. It took a bit of work to get the hang of it but I left the class with a firm resolution to spin some yarn and make something out of it.

Mulberry paper has been spun into thread and woven into cloth in Japan (shifu) for centuries; there are a number of descriptions on the internet of how it’s done.  We used a similar but not identical method to cut continuous strips of tissue paper and of old tissue paper sewing patterns and spin them into yarn! 

For my project, I used some of the old sewing patterns in my closet, and received some from friends. When I discovered I needed more, I went to Fabmo, a local “Non-profit that finds & sells reclaimed fabric” and found a bunch of intact patterns; I choose 1980’s patterns with large shoulder as they were unlikely to be reused.  Here are steps I took to spin the paper:

• Crumple the paper to make it more pliable.
• Check paper grain by tearing a strip or test spinning a strip; make sure you’re cutting with the grain or it will not be spinnable!
• Cut into 1/4” strips with a rotary cutter, then separate into continuous strands similar to shifu cut, then spin.
• I chose to ply with a very thin silk single for strength. 

Close up of finished fabric! 

I spun a 10 yard sample and wet finished it; the yarn was stiff and unappealing until I wet finished it by gently agitating it in a sink full of cold water.  It held together, and softened up enough to be used in a garment, so I kept spinning, 

My yarn was not suitable for warp but looked like it would work well for weft. My yarn turned out to be approximately the same grist  as my 8/2 cotton. I also tried knitting a bit but decided I’d rather weave with it.

I decided to weave the fabric in plain weave for the maximum number of interlacements so that the paper would be well supported. I sampled with a 8/2 cotton warp set at 16 EPI (because that’s what I had on my loom). I tried all paper weft, pick and pick with 8/2 cotton, pick on pick with a thin cotton boucle, and every third pick in paper. The fabric was stiff and unpleasant. I then machine washed the sample in cold water, to make sure it would hold together; it did; I line dried and ironed the sample and decided the pick on pick suited my purposes best. 

 

I had not yet picked out a sewing pattern so I guessed at the width I’d need for a camp shirt and warped up 5 yards of 8/2 cotton (natural color), 14.5 inches in the reed, and started weaving.  Meanwhile I started working on a pattern.

I ended up choosing the Natalie pattern by Seamworks, which unfortunately has a dart; I decided I didn’t want a dart in this bulky fabric… I redrafted the pattern without the dart and made a muslin, then a test garment from linen, and a second test garment from a Malay Batik my husband brought back from a business trip.  By this time the 5 yards of fabric was off the loom so I was almost ready to sew!

Sewing the shirt

There were a few sewing design decisions to make. My fabric had drawn-in/shrunk 13% down to 12.5 inches, so was not wide enough for my pattern pieces.  Also, I didn’t want to put button holes in this fabric, so I solved the problems with the front by making the button bands of unbleached muslin. To complement the look and so that I didn't use the bulkier paper in the collar, I made the collar from muslin as well. The two pieces that would make up the back were also not wide enough, so I put a stripe of double thick muslin down the back (to approximate the same weight as the paper fabric). I followed Daryl Lancaster’s suggestion of using a Hong Kong finish on all the pieces to stabilize the seams before  sewing them together; this worked very well except I had to fuss with the underarm seams to eliminate some bulk.

My biggest surprise was that the plain wood buttons I’d bought for the garment simply did not work. I dug through my mother’s button jar and found 5 silver toned buttons which were perfect!

I wore the shirt open with a tank top underneath to the CNCH 2023 Barbecue and Fashion Show and to my delight it was comfortable and perfect for a summer evening.

Many thanks to Judith and to the folks in that spinning class for the inspiration and to my Sewing with Handwovens Study Group for their suggestions and encouragement!

So happy it's done!

Big swath of muslin in the back