In the Fall of 2021, I attended SOAR at the Boulder Colorado Chautauqua; one of my classes was on how to spin paper, taught by Judith Mackenzie. It took a bit of work to get the hang of it but I left the class with a firm resolution to spin some yarn and make something out of it.
Mulberry paper has been spun into thread and woven into cloth in Japan (shifu) for centuries; there are a number of descriptions on the internet of how it’s done. We used a similar but not identical method to cut continuous strips of tissue paper and of old tissue paper sewing patterns and spin them into yarn!
For my project, I used some of the old sewing patterns in my closet, and received some from friends. When I discovered I needed more, I went to Fabmo, a local “Non-profit that finds & sells reclaimed fabric” and found a bunch of intact patterns; I choose 1980’s patterns with large shoulder as they were unlikely to be reused. Here are steps I took to spin the paper:
- Crumple the paper to make it more pliable.
- Check paper grain by tearing a strip or test spinning a strip; make sure you’re cutting with the grain or it will not be spinnable!
- Cut into 1/4” strips with a rotary cutter, then separate into continuous strands similar to shifu cut, then spin.
- I chose to ply with a very thin silk single for strength.
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Close up of finished fabric! |
I spun a 10 yard sample and wet finished it; the yarn was stiff and unappealing until I wet finished it by gently agitating it in a sink full of cold water. It held together, and softened up enough to be used in a garment, so I kept spinning,
My yarn was not suitable for warp but looked like it would work well for weft. My yarn turned out to be approximately the same grist as my 8/2 cotton. I also tried knitting a bit but decided I’d rather weave with it.
I decided to weave the fabric in plain weave for the maximum number of interlacements so that the paper would be well supported. I sampled with a 8/2 cotton warp set at 16 EPI (because that’s what I had on my loom). I tried all paper weft, pick and pick with 8/2 cotton, pick on pick with a thin cotton boucle, and every third pick in paper. The fabric was stiff and unpleasant. I then machine washed the sample in cold water, to make sure it would hold together; it did; I line dried and ironed the sample and decided the pick on pick suited my purposes best.
I had not yet picked out a sewing pattern so I guessed at the width I’d need for a camp shirt and warped up 5 yards of 8/2 cotton (natural color), 14.5 inches in the reed, and started weaving. Meanwhile I started working on a pattern.
I ended up choosing the Natalie pattern by Seamworks, which unfortunately has a dart; I decided I didn’t want a dart in this bulky fabric… I redrafted the pattern without the dart and made a muslin, then a test garment from linen, and a second test garment from a Malay Batik my husband brought back from a business trip. By this time the 5 yards of fabric was off the loom so I was almost ready to sew!
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Sewing the shirt |
There were a few sewing design decisions to make. My fabric had drawn-in/shrunk 13% down to 12.5 inches, so was not wide enough for my pattern pieces. Also, I didn’t want to put button holes in this fabric, so I solved the problems with the front by making the button bands of unbleached muslin. To complement the look and so that I didn't use the bulkier paper in the collar, I made the collar from muslin as well. The two pieces that would make up the back were also not wide enough, so I put a stripe of double thick muslin down the back (to approximate the same weight as the paper fabric). I followed Daryl Lancaster’s suggestion of using a Hong Kong finish on all the pieces to stabilize the seams before sewing them together; this worked very well except I had to fuss with the underarm seams to eliminate some bulk.
My biggest surprise was that the plain wood buttons I’d bought for the garment simply did not work. I dug through my mother’s button jar and found 5 silver toned buttons which were perfect!
I wore the shirt open with a tank top underneath to the CNCH 2023 Barbecue and Fashion Show and to my delight it was comfortable and perfect for a summer evening.
Many thanks to Judith and to the folks in that spinning class for the inspiration and to my Sewing with Handwovens Study Group for their suggestions and encouragement!
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So happy it's done! |
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Big swath of muslin in the back |